FALCO 600 Catalytic Oxidizer Industrial Vapor Treatment System

Vapor treatment for manufacturing and industrial processes with FALCO 600

The FALCO 600 with dilution blower and variable frequency drive is the ideal solution for industrial vapor treatment. Process vapors are captured and efficiently destroyed by catalytic oxidation.

Startup and operation are fully automatic. Temperature controllers accurately regulate inlet concentrations by adjusting dilution blower speed. Speed is increased during high mass flow of hydrocarbon and decreased during low mass flow or at standby to save energy. Automatic shutdown results if temperatures exceed limits. The FALCO 600 has an efficient spiral plate heat exchanger. A bypass valve automatically increases heat recovery during low concentration operationS and standby, and reduces heat recovery to accommodate high concentrations.

The FALCO 600 has a massive packed bed catalyst for its rated capacity, providing longer life and poison resistance than monolith type catalysts.

Components are mounted on stainless steel frames which support the FALCO 600, blower, VFD, and accessories. This low profile system weighs only 2,500 lb. and is 52” wide, 79” long, and 87” tall. This standardized package is easily installed and operated and can be integrated into a wide range of process air streams.

FALCO VFD dilution blower demonstration video - Industrial vapor treatment


Packaged system includes the following:

 

FALCO 600 Catalytic Oxidizer
20 hp, three phase, explosion proof, inverter duty, regenerative blower
Schneider Electric variable frequency drive in ventilated NEMA 3R enclosure
Solberg inline process air and 4" dilution air filter
Stainless steel vacuum and pressure gauges
Mounting frame, factory piping and wiring between FALCO, Blower, and VFD
Factory Mutual approval for use in Class 1, Division 2, Group D Hazardous Locations
 

FALCO 600 specifications:

• Capacity 300-700 scfm (dilution air + process flow)
   
• Maximum input loading 0.3 lb/min VOCs @ 19,000 BTU/lb (5668 BTU/min)
   
• Destruction Efficiency Up to 99.5%
   
• Catalyst operation range (standard) 330-620ºC (626-1148ºF)
   
• Catalyst Packed bed 4.9 cubic feet. Platinum on 1/8” ceramic beads is standard. Optional catalysts are available
   
• Heat exchanger Stainless steel spiral plate. 73% efficient at 300 scfm.
   
• Heater (Electric Solid State Control) 43 amp @ 480 V (36 kW)
Canada: 40 amp @ 480 V (33 kW)
   
• Construction 304 stainless steel heat exchanger
  Stainless steel frame, stainless steel piping
   
• Power requirements (Heater and Blower) 3 phase 480 V
Controls: 120 V
FM approvals link

 

Click here to view a printable PDF Cut Sheet with detailed specifications for this product.